Wire Rod Block Mill Rolling Mill For Stainless Steel
Product Description
Product application: 2 high-roller rolling mills are used to produce wire rods and 1 tmt bar.
1. Finished products: 5.5-12mm wire, 8-32mm rebar, 40-120mm round steel, strip steel, etc.;
2. Raw materials: scrap steel or steel billet
(bill cross-section size: 60*60mm, 80*80mm, 100*100mm, 120*120mm , 130*130mm, 150*150mm, 180*180mm, etc.); Length: 3 meters, 6 meters or 12 meters)
3. Annual production capacity: 50,000 tons/year; 100,000 t/Y; 150,000 t/Y; 200,000 t/Y; 300000 t/Y; 500000 t/Y; 800,000 t/year, etc.
4. Steel types: low carbon steel, medium carbon steel, high carbon steel, high quality carbon structural steel, alloy steel, cold heading steel, welded steel, titanium alloy, Tool steel, etc.
Process Flow:
Scrap to rebar:
Scrap → Smelting furnace → CCM(Casting) → ( online heating furnace) → roughing mill machines → intermediate rolling mill machines → finishing rolling mills → shear → cooling → sizing →collecting → packing → rebar storage;
Billet to rebar/wire rod:
Steel billets → reheating furnace → roughing mill machines → intermediate rolling mill machines → pre-finishing mills → shear → cooling → sizing →collecting → packing → rebar storage;
(Pre-finishing mills → shears → wire rod block mills → pinch roll and laying head → coil cooling conveyor → coil collection station → PF line → packing → wire rod storage )
Main Features:
1. Complete continuous rolling, controlled rolling, and controlled cooling rolling process settings.
2. The key components, electrical components and operating components of the machine are all made of world-famous advanced components.
3. he rolling process is smooth, the finished product has high precision, good quality and high yield.
4. The operation is automated and highly intelligent, saving manpower.
5. Comprehensive services including equipment supply, layout design, and after-sales installation and commissioning services.
Detailed Information:
Roughing/intermediate angle steel hot rolling mill
Name:Housingless Mill "short stress path"
Feature:
-- Long roll lifetime.
-- The roll gap neutrality better and easy to operate.
-- Fast roll change, high automation efficiency etc.
-- Short stress line model much better for wire rod
and bar production.
Pre-finishing mill/Modular rolling mills with H-V arrangement
Name: Modular rolling mills with H-V arrangement
Feature:
-- The roller gap is adjusted by using the eccentric locking collar, by adjusting the lead screw and nut , the eccentric locking collar will spin and then drive the roller shaft to move symmetrically, in so to achieve the adjustment of roller shaft gap. The best advantage of this adjustment method is that the central line will be kept unchanged.
-- By using the thrust bearing that fixed at the end of the roller shaft, we can effectively prevent the axial shift of the roller shaft, in so to ensure size accuracy of the product.
-- The size and structure of the roller box for horizontal framework and vertical framework are the same, all the parts are interchangeable.
-- The power transmission and speed control are conducted by a pair of spiral bevel gears in the transmission box, the reducer is omitted from the transmission system of the vertical rolling mill, so that the whole equipment is lighter and smaller.
-- As the horizontal framework is completely symmetrical, it can be rotated 180°, so it can be shared by two production lines that located at its right and left side.
-- Guides device
The entrance of roller box has installed scroll guide and slip guide, the exit of roller box just has slip guide, slip guide is lubricated by special lubrication device.
Wire rod block mill/monoblock
Name:Top cross 45 ° no twist heavy duty block mill train
Feature:
-- High load capacity
-- Low maintenance oil film bearing design
-- Multi-groove rolls for maximum roll utilization
-- Universal stand design allows interchangeability from one stand position to another
-- Interlocks with mill controls
Finishing mill(wire rod block mill/monoblock)
Name: Top cross 45 ° no twist heavy duty block mill train
Feature:
-- Unmatched production levels
-- Improved laying pattern and coil package
-- Minimized vibration and downtime
-- Patented technology
-- Electric linear actuator replaces hydraulic lines
-- Retrofits available for existing High Speed Laying Heads
Other Products and service details:
1. Completely rolling mill solutions including layout design,rolling passes design,workshop building design,
production line setup and online equipment supply according to customer's requirements.
2. Experienced manufacturer for producing rolling mill,auxiliary equipment and machinery spare parts used in the scrap melting,casting and rolling mill production line.
Such as rough/middle/finishing mills,laying head, vertical and side looper, flying shear, pinch roll ,cooling bed,PF line, TMT systems,melting furnace,CCM,heating furnace etc.)
3. Technical services and after sale technical supports,professional engineers available for overseas installation
and maintenance .
4. Develop and improve the capacity or speed of existing running production line.
Pre-Sales Service:
* Inquiry and consulting support.
* Sample testing support.
* Visiting our Factory.
* Perfect rolling mill solutions including rolling passes design, production line setup, and workshop layout according to customer's requirements.
After-Sales Service:
* Training how to instal the machine, training how to use the machine and commissioning.
* Engineers available to service machinery overseas.
* Timely spare parts supply.
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